Oil & Gas
Refinery Process Control Upgrade
Major Texas Oil Refinery
Challenge:
Outdated control system causing frequent shutdowns and safety concerns in critical refining processes.
Our Solution:
- Siemens PCS 7 distributed control system
- Redundant servers and controllers
- Advanced process visualization
- Emergency shutdown system upgrade
Results:
40%
Reduction in Downtime
$2.1M
Annual Savings
99.8%
System Availability
Food & Beverage
Automated Packaging Line Integration
Hill Country Food Processing
Challenge:
Manual packaging operations limiting production capacity and causing consistency issues.
Our Solution:
- Allen-Bradley ControlLogix PLC system
- Integrated vision inspection system
- Robotic palletizing cells
- Real-time production monitoring
Results:
300%
Throughput Increase
0.1%
Defect Rate
18 mo
ROI Period
Water Treatment
SCADA System Modernization
Municipal Water Authority
Challenge:
Aging SCADA system with limited remote monitoring capabilities and frequent communication failures.
Our Solution:
- Ignition SCADA platform
- Wireless remote telemetry units
- Predictive maintenance system
- Mobile operator interfaces
Results:
24/7
Remote Monitoring
60%
Faster Response
15%
Energy Savings
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